Products

Systems for flocculants: make-down, dosing, mixing

FMfloc from Frankfurt am Main draws on over 30 years of experience to build the equipment between the polymer and the separation unit: make-down units for powder and liquid polymer, dosing stations, inline mixers and mobile all-in-one units. The equipment is all stainless steel and designed for 24/7 operation, in factories and on construction sites alike.

Request a free sludge test  Call us +49 172 7009709

Product families

Built for continuous operation

Factory or construction site: these properties apply to FMfloc systems.

Stainless steel equipment

Made entirely of stainless steel, corrosion-resistant and durable in continuous operation.

Designed for 24/7 operation

Continuous operation around the clock, with no break between shifts.

Pressure-rated to 10 bar

All systems withstand pressures up to 10 bar.

Splash-proof

Built for wet and rough environments such as gravel plants, tunnels and ports.

Fully digital readout

Readings live in the SmartFloc Cloud, as an Excel export or via the REST API.

4–20 mA for your control system

Connection to existing factory control systems via 4–20 mA signals.

Stationary or mobile

Permanently installed in the plant or in a container or trailer on site.

Winter-ready

Containers and trailers are heated, the container is also air-conditioned.

From polymer to dewatered sludge

FMfloc supplies the steps before the separation unit plus monitoring. Press, decanter or thickener remain in place or come from a partner.

  1. FMfloc supplies

    Make-down

    SmartFloc dissolves powder or liquid polymer in water to a ready-to-use solution.

  2. FMfloc supplies

    Dosing

    FlocCube adds the solution in line with the measured sludge flow.

  3. FMfloc supplies

    Mixing

    An FM mixer disperses the flocculant in the sludge pipe and the floc forms.

  4. Existing or partner

    Separation

    Chamber filter press, decanter, thickener or geotextile tube separate water and solids.

  5. FMfloc supplies

    Monitoring

    The SmartFloc Cloud shows readings and alarms live in the browser and in the app.

Which system for which task?

Task, models and typical use at a glance. Technical data is on the individual product pages.

Product family Task Models Typical use
SmartFloc make-down units Prepare polymer SmartFloc H, SmartFloc S5, SmartFloc S10 Purchase or rental, for powder and liquid polymer
FlocCube dosing stations Dose flocculant FlocCube 4, FlocCube 10 Existing processes, containers or trailers
FM inline mixers Mix in flocculant FM1s, FM3s, FM4 Directly at the sludge pipe, retrofit or inside FlocCube
Mobile units All-in-one unit for changing sites Trailer, Container Mining and construction sites, purchase or weekly rental
SmartFloc Cloud Remote monitoring Web, iOS, Windows and Android Readings every second, alarms by email and push, mobile connection built in

Test, rent or buy

The right route depends on how long you need the unit and how predictable the job is. All units share the same controls and the same cloud connection.

Test

Prove it first, then decide

A laboratory test and an on-site trial show which polymer and which dose your sludge needs. You decide on any investment based on your own measured values.

Rent

For projects with an end date

Container and trailer units, rented by the week, ready to run with a mobile data connection. Suited to construction sites, pond clearance, campaigns and interim periods.

Buy

For continuous operation

A stationary make-down and dosing unit, sized to your sludge volume and integrated into your existing controls. The separation or dewatering unit remains existing equipment or comes from a partner.

Continue to Rental units

Frequently asked questions (FAQ)

Which FMfloc system do I need?

That depends on polymer type, sludge volume and site. For liquid polymer only, a SmartFloc H is enough; for powder polymer, SmartFloc S5 or S10 are the options. Dosing station and mixer are chosen by sludge flow. The safest basis is a free lab test with two litres of your sludge: the report names the suitable polymer and dosing range, which determines the design.

Does FMfloc also supply chamber filter presses or decanters?

No. FMfloc supplies the flocculation before the separation unit: make-down, dosing, mixing and remote monitoring. Chamber filter press, decanter, thickener or geotextile tube remain in place or come from a partner.

Can I rent the systems?

Yes. Container and trailer units as well as SmartFloc make-down units can be rented by the week and arrive ready to run with a mobile connection. That suits construction sites, basin clearing, campaigns and pilot phases. For continuous operation, buying a stationary system usually pays off.

Can the systems be integrated into existing processes?

Yes. FlocCube dosing stations are designed for existing processes, and FM mixers mount directly on the existing sludge pipe. The systems are fully digitally readable or connect to the existing factory control system via 4–20 mA signals.

Where are FMfloc systems in use?

The focus is on Germany, Austria and Switzerland; overall, FMfloc systems have run in 14 countries. Typical fields are gravel plants, tunnelling, ports, soil remediation, mining, wastewater treatment plants and industry.

Are the systems suitable for construction sites and winter?

Yes. The equipment is all stainless steel, splash-proof, pressure-rated to 10 bar and designed for 24/7 operation. Containers and trailers are heated, the container is also air-conditioned, so the system keeps running in winter.

Which system suits your sludge?

Send us a sample or briefly describe your plant. We will get back to you with a proposal for a lab test, a trial unit or a design.

Request a free sludge test  +49 172 7009709

Phone +49 172 7009709 or email info@fmfloc.de. We reply on working days.